Evaluation of the Resistance of APS-Developed Woka-Diamalloy Carbide Coatings to High-Temperature Damage

Abstract

This study was conducted to evaluate the high-temperature protection performance of new hard coating systems. Woka 7202 (Cr3C2-NiCr) and Diamalloy 2002 (WC-NiCrFeBSiC) powders were coated onto 316L stainless steel substrates using the atmospheric plasma spraying (APS) method and subjected to isothermal oxidation (5-100 h) and hot corrosion (55% V2O5 + 45% Na2SO4, 1-5 h) tests. Although the coatings exhibited a laminar microstructure and some pores, cracks, and oxide-containing regions, they did not show any flaking or structural integrity deformations during the tests. Microstructural changes, oxide layer morphology, and the phases formed were examined in detail. The findings demonstrate that these coating systems not only provide chemical and structural stability against existing high-temperature environments, but also meet the requirements of next-generation thermal protection needs. In this regard, the study provides directly applicable information for the coating design and performance optimization for turbine blades, energy production equipment, and similar industrial components exposed to high-temperature oxidation and hot corrosion.